Why Choose Astral Aquarius for the Plumbing System of Potable Water?
In 2004, Astral introduced the Aquarius lead-free uPVC pipes and fittings for potable water, which made a significant milestone in the Indian piping industry. This innovation in uPVC pipes was designed specifically for cold water applications, with a maximum service temperature of 60°C.Traditionally, PVC pipes with threads were used in these applications, but they often caused leakage. They offered less hydraulic strength due to threading and posed installation challenges.
The Aquarius system, with its solvent weld joint, offers double the pressure-bearing capacity compared to conventional PVC threaded pipes. This enhancement of UPVC pipes and fittings ensures a leak-proof installation and simplifies the overall process, which makes it more efficient and reliable.
Astral’s Lead-Free uPVC Piping System
With an excellent commitment to quality and safety, Astral’s lead-free uPVC pipes and fittings have set new standards in the industry.
Lead is a naturally occurring element with no known biological benefits for humans and its consumption can lead to severe health issues, which include lead poisoning. Lead contamination in drinking water has been linked to numerous health problems, especially in children, that include developmental delays, learning difficulties, and various physical ailments.
Recognising the hazards of lead, Astral pioneered the use of lead-free piping for potable water, which ensures safe and reliable water transport solutions. The significance of lead-free uPVC pipes cannot be overstated.
- Astral’s lead-free uPVC pipes and fittings have surpassed all quality benchmarks, which makes them a top choice for households and industries alike.
- By eliminating lead from its uPVC pipes and fittings, Astral ensures that the water transported through these pipes remains pure and safe for consumption.
- This commitment to health and safety not only aligns with global best practices but also sets a benchmark for other manufacturers to follow when it comes to uPVC pipes.
Key Properties of Astral Aquarius Lead-free UPVC pipes
- Strong and Lightweight: The Astral Aquarius lead-free uPVC pipes and fittings are robust, durable, and boast of high tensile and impact strength. Despite its strength, the system is lightweight, which makes transportation and installation easier and more efficient.
- Durable: Free from issues like rusting, weathering, and chemical reactions, the Astral Aquarius uPVC pipes and fittings guarantee a service life of over 50 years. This durability ensures long-term reliability and cost-effectiveness for users. The long lifespan of these pipes means fewer replacements and repairs and significant savings over time.
- Fire Resistant: Difficult to ignite inherently, the Astral Aquarius system stops burning once the heat source is removed. These uPVC pipes and fittings provide exceptional performance, which exhibits lower combustibility, reduced flammability, minimal flame propagation and decreased heat release.
Recent advancements have further improved their resistance to acid emissions, smoke generation, and overall fire resistance. They are particularly suitable for applications in environments where fire safety is a concern.
- UV Stabilised: Designed for outdoor use, the Astral Aquarius lead-free plumbing system can withstand exposure to sunlight. However, for added protection, Astral recommends using a standard grade of exterior latex paint (water-based). UV stabilisation ensures that the uPVC pipes and fittings do not degrade or lose their properties when exposed to sunlight. This maintains their performance and longevity.
- Easy to Install: The Astral Aquarius lead-free uPVC pipes and fittings can be easily cut, shaped, welded and joined, which simplifies the installation process. This ease of installation reduces labour costs and minimises the time required to complete plumbing projects.
- Safe Material for Drinking Water: Made from non-toxic, lead-free materials, Astral Aquarius uPVC pipes are safe for transporting potable water. These uPVC pipes and fittings meet international standards for safety and health. Ensuring the safety of drinking water is paramount, and Astral Aquarius pipes ensure that water remains free from contaminants.
- Maximum Flow Rate: With a smooth inner surface, Astral Aquarius uPVC pipes ensure high flow rates and minimal frictional losses. High flow rates mean efficient water transport, this reduces energy consumption in pumping and ensures adequate water supply even in high-demand situations.
- Chemical Resistance: uPVC pipes do not react much to minerals, acids, alkalis, salts, or paraffinic hydrocarbon solutions. This resistance to chemicals makes Astral Aquarius uPVC pipes suitable for a wide range of industrial applications where exposure to harsh substances is common.
- Good Insulator: As non-conductors of electricity, Astral Aquarius uPVC pipes and fittings make the plumbing system safe to use with electrical tools and equipment. This property adds an extra layer of safety, especially in environments where electrical installations are close to plumbing systems.
- Wide Range: The Astral Aquarius lead-free uPVC pipes are available in sizes ranging from 1⁄2” (15 mm) to 12” (300 mm). It includes a wide range of fittings, transition fittings, valves and specially designed brass-insert fittings to accommodate various design requirements.
Field of Applications
Astral Aquarius lead-free uPVC pipes and fittings are versatile and suitable for various applications, including:
- Cold Water Plumbing Application: Ideal for residential and commercial cold water supply systems.
- Water Distribution Mains: Used in municipal and industrial water distribution networks.
- Industrial Process Lines: Suitable for transporting industrial fluids.
- Swimming Pools: Perfect for pool water circulation systems.
- Plants & Tanning Plants: Used in various plant operations requiring robust piping solutions.
- Hand Pumps: Reliable for hand pump installations in rural areas.
- Sugar, Paper & Distillery Industries: Suitable for fluids
Installation Procedures
Proper installation is crucial to the performance and longevity of Astral Aquarius uPVC pipes and fittings. Here are steps to ensure successful installation:
Cut Pipe
Cut the pipe squarely with either a mitre saw, a mechanical cut-off saw, or a wheel cutter designed for plastics. A joint failure may occur if the cut is angled.
Remove Burr & Bevel
Remove all burrs from inside and outside the pipe with a knife edge, file, or deburring tool. Chamfer (bevel) the end of the pipe at a 10°-15° angle. Clean the surface dirt, grease, or moisture with a dry cloth.
Dry Fit
Apply light pressure to fit the pipe into the fitting socket. Avoid using pipes and fittings that are either too tight or too loose.
Applicator
Use an applicator that is half the pipe diameter. Using too large an applicator can force excessive cement into small-diameter fittings, while too small an applicator will not apply enough cement to large-diameter systems.
Cement
Apply a full, even layer of cement to the outside of the pipe and a medium layer to the inside of the fitting.
Join Pipe & Fitting
- Assemble the pressure pipe and fitting socket until they meet the socket bottom. Give the pipe a quarter turn and hold until the pipe does not back out.
- Remove any excess cement from the exterior. A correctly formed joint will show a continuous bead of cement around its perimeter.
- Ensure all safety precautions are observed.
- The system should be installed professionally by following local plumbing, fire and building codes.
- Proper installation practices are essential to prevent system failure, property damage, or personal injury.
- Pressure pipes and fittings should be used as defined by local codes and applicable ASTM standards. Follow the manufacturer’s instructions for all related products.