Bore-well

Lead-Free Column Pipes For Submersible Pump

Astral Bore-Well Column pipes are essential for extracting underground stream water using submersible pumps. These pipes, manufactured by Astral, have distinct advantages over conventional column pipes. Notably, they are lead-free and free from heavy metals, ensuring the purity and safety of the extracted water.

Astral Bore-Well pipes are designed to meet or exceed the actual field requirements of similar products, undergoing rigorous testing in critical field conditions. This testing guarantees their exceptional performance and reliability in challenging environments. The pipes are subjected to stringent assessments, including pressure testing and evaluations for corrosion, abrasion, and chemical resistance. With their exceptional durability and quality, Astral Bore-Well pipes are trusted by professionals and consumers for various applications such as agricultural irrigation, residential and commercial water supply, and industrial usage, contributing to the sustainable extraction of underground water resources.

Features & Benefits

  • EPDM o' Ring
  • UV Stabilised
  • High Strength and Durability
  • Extruded different colour stripes
  • Chemical Resistance
  • Non-Conductive
  • Longevity of Life Cycle
  • Ease of Use
  • Better Flow for Optimum Yields
  • Leak-Proof Jointing
  • Easy Handling, Transportation & Installation
  • Manufactured from Quality Raw Material
  • Lead free & heavy metal free compound
  • Double SS stud pin locking system

Fields of Application

  • Water rising for submersibles
  • Domestic and industrial applications
  • Ideally suitable for long term use in sandy and chemically aggressive water

Standards & Specifications

  • Double SS Stud Pin Lock System – for stable performance
  • Special Compound – for endurance and durability
  • Lead-free and Heavy Metal Free uPVC for 100% Hygenic / safe for drinking water
  • EPDM Ring for watertight joints
  • Square Threads– for additional strength against tensile load
  • Thick & Thin process with annealing on pipes-for enhancing mechanical properties of the pipes

Available Sizes

  • 2.5 cm (1") : V4 Bell End, V4 Cub, V4, Medium Bell End, Medium, Crystal, and Standard
  • 3.2 cm (1¼"): V4 Bell End, V4 Eco, V4 Cub, V4, Medium Bell End, Medium, Crystal, Standard, Heavy, and Super Heavy
  • 4.0 cm (1½"): V4 Bell End, V4, Medium, Crystal, Standard, Heavy, and Super Heavy
  • 5.0 cm (2") : Eco Medium, Eco Medium Plus, Medium, Crystal, Standard, Heavy, and Super Heavy
  • 5.0+ cm (2¼") : Super Heavy
  • 6.5 cm (2½") : Medium, Standard, Standard Plus, Heavy, and Super Heavy
  • 8.0 cm (3"): Medium, Standard, Standard Plus, Heavy, and Super Heavy
  • 9.0 cm (3½"): Double Heavy
  • 10.0 cm (4") : Eco Medium, Medium, Standard, Standard Plus, Heavy, and Super Heavy
  • 12.5 cm (5") : Standard, Heavy, and Super Heavy

FAQs

Lead, a metal that offers no known biological benefits to humans, can have detrimental effects on various bodily systems. Excessive exposure to lead can result in damage to the nerves, reproductive organs, kidneys, and can contribute to high blood pressure and anemia. Lead tends to accumulate in the bones, and lead poisoning can be identified by the presence of a blue line around the gums. The harmful effects of lead are particularly pronounced in the developing brains of fetuses, young children, and pregnant women. Lead interferes with the metabolism of calcium and vitamin D, further exacerbating its negative impact.

Children with elevated levels of lead in their blood can suffer irreversible consequences, including learning disabilities, behavioral issues, and mental retardation. In severe cases, lead can cause convulsions, coma, and even death. Additionally, when water is transported through lead pipes, lead can dissolve into the water, posing a significant risk to human health.

To ensure the extraction of pure and safe water from bore wells, it is strongly recommended to use lead-free column pipes. By eliminating the use of lead pipes, the potential harm to human beings can be minimized, and the risk of water contamination can be mitigated effectively.

Astral has been at the forefront in India, introducing a revolutionary plumbing system since its establishment. Astral Bore-well column pipes offer unparalleled service that lasts a lifetime, thanks to their exceptional features such as being lead-free, equipped with a double S.S stud pin lock, and undergoing annealing. These cutting-edge Astral column pipes are the epitome of advancement in the Indian market.

The design and standards of the Astral Bore-Well Column Pipe System prioritize essential engineering safety factors, ensuring a prolonged service life. With a design service life span of over 50 years, Astral Bore-Well Column Pipe System is built to withstand corrosive environments, prevent scale buildup, and resist electrolysis in areas where water, solids, or atmospheric conditions are aggressive. Astral has firm confidence that their system will offer a service life equal to or greater than alternative materials available in the market.

The Double S.S Stud Pin Lock System of Astral Bore-Well Column Pipes provides enhanced studyness during installation and retrieval. When the coupler is joined, it creates a male thread on one end and a female thread on the other end, ensuring a secure connection. This user-friendly system not only facilitates ease of use but also offers additional safety benefits in the long run.

The Astral Bore-Well Column Pipe System incorporates an especially designed thick and thin process, enabling it to handle larger volumes of water under pressure. Notably, this product is "lead and heavy metal free," marking a significant milestone as the first of its kind to be manufactured in India. Additionally, Astral has expanded its reach globally by exporting this innovative product to various markets worldwide.

Based on gravitational calculations and considering the bendable radius of the pipe, it is recommended not to manufacture PVC columns in lengths of 6 meters. The specific requirements and limitations of the material, combined with gravitational forces and bending considerations, suggest that alternative lengths or design options should be explored to ensure optimal performance and durability of the column pipes.

Astral Bore-Well column pipes offer several advantages such as being lightweight, making them easy to handle and install. They require less manpower for installation, making the process more efficient. Due to the inherent properties of PVC, these pipes do not rust even after prolonged usage, ensuring a long service life that can be passed on to future generations. PVC pipes are cost-effective and benefit from the regular availability of raw materials. They exhibit minimal friction loss, allowing for efficient flow of water. These pipes can support motors and handle less load while providing an extended lifespan. Additionally, PVC pipes are resistant to electrolysis, ensuring no leakage of electric current. Finally, users can confidently utilize these pipes at full depth, knowing they offer reliable performance and durability.

Indeed, Bore-Well uPVC column pipes are manufactured using specially designed square threads, which employ a new technology to withstand heavy loads and pressure at their maximum capacity. These square threads provide superior strength and stability, ensuring the pipes can handle the demanding conditions they may encounter. By utilizing this innovative technology, uPVC column pipes are engineered to deliver exceptional performance and reliability even under high load and pressure situations.

The square threads in Astral Bore-Well uPVC column pipes are specifically designed to enhance their load-sustaining capacity, taking into account the depth of the installation. The breakable load and safe chain pulley load are carefully considered based on the depth and pressure rating of the pipe. These factors ensure that the column pipes can withstand the required load and pressure without compromising their integrity or safety. By factoring in the depth and pressure requirements, the design of the square threads optimizes the overall performance and durability of the Bore-well uPVC column pipes.

Astral offers a range of pipes that can be selected based on various factors such as the depth of the bore well, pump delivery head, and maximum allowable pressure of the pipes. Different pressure class pipes are manufactured by Astral to accommodate different lowering depths, meeting a wide range of requirements globally. Astral Bore-Well pipe range has been successfully installed in depths of up to 1200 feet, demonstrating their capability and reliability. For more detailed information and specific requirements, it is recommended to reach out to Astral's sales team or technical support team, who can provide further assistance and guidance.

Indeed, Astral Bore-Well column pipes offer economic advantages over metal pipes. In addition, these pipes deliver superior performance due to their higher Hazen-Williams factor (C = 150). As a result, they are not susceptible to corrosion or scale buildup, enabling them to provide 20-30% more water flow even over an extended service life. This increased water flow translates into savings on power consumption for pumps, resulting in reduced operating costs. The combination of durability, resistance to corrosion and scale buildup, and improved water flow make Astral Bore-Well column pipes a cost-effective choice for plumbing systems.

Cutting or rethreading the pipes on site is not permitted. Astral Bore-Well column pipes are threaded using highly sophisticated CNC machines with the highest level of dimensional accuracy. Achieving such precision on-site is not feasible. Moreover, Astral offers a comprehensive range of pipes available in 1.5-meter and 3-meter lengths, eliminating the need for such operations at the site in most cases.

In normal conditions, it is not mandatory to provide a full casing to Astral Bore-Well column pipes. However, from a technical standpoint, it is advisable to provide a full casing as it enhances the performance of the system. Full casing is particularly beneficial in areas where loose stones, boulders, or loose soils are prevalent, as it helps prevent bore failure and ensures the stability of the installation.

The pump and pipes can be recovered by applying a force that is equal to or less than the ultimate breaking load.

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Description

Lead-Free Column Pipes For Submersible Pump

Astral Bore-Well Column pipes are essential for extracting underground stream water using submersible pumps. These pipes, manufactured by Astral, have distinct advantages over conventional column pipes. Notably, they are lead-free and free from heavy metals, ensuring the purity and safety of the extracted water.

Astral Bore-Well pipes are designed to meet or exceed the actual field requirements of similar products, undergoing rigorous testing in critical field conditions. This testing guarantees their exceptional performance and reliability in challenging environments. The pipes are subjected to stringent assessments, including pressure testing and evaluations for corrosion, abrasion, and chemical resistance. With their exceptional durability and quality, Astral Bore-Well pipes are trusted by professionals and consumers for various applications such as agricultural irrigation, residential and commercial water supply, and industrial usage, contributing to the sustainable extraction of underground water resources.

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